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Plastic Food Package

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The Safety of Plastic Food Wraps

  • Plastic food Package Containers are used safely by millions of people every day to help protect foods against spoilage and contamination.
  • Some food wraps contain adipates, a kind of plastic softener that allows plastic wrap to cling to bowls to help keep food fresh and safe.
  • One of these adipates, called DEHA, has been the subject of inaccurate media reports recently. These stories ignored decades of safety studies showing that DEHA is safe in food wrap.
  • The U.S Food and Drug Administration, which ensures the safety of food packaging, carefully reviews studies on all substances before allowing their use in food packaging. Based on extensive research, the Food and Drug Administration permits the use of DEHA in packaging for all types of food.
  • Based on U.S. Department of Agriculture figures for average consumption, the exposure to DEHA is below levels of concern. A Consumer’s Union study alleged high exposures, but even assuming that the analysis was accurate, a 150-pound adult would need to eat more than 1,000 pounds of cheese in a single day to reach the observable effect level found in lab animal testing.
  • On its Internet website, Georgetown University’s Center for Food and Nutrition Policy (CFNP) recently wrote, “We at CFNP view the benefits of using plastic wrap to protect food safety and quality on the shelf to far outweigh the imagined risks ….” 

Plastics in the Microwave

Over the years, consumers have come to appreciate the important role plastics play in keeping food safe and healthful. In the home, plastic wraps, storage containers and sealable bags help keep your family safe and your food fresh and free of contamination.

What may be less clear is how appropriate these containers are for use in your microwave oven. Dr. Charles Breder, an expert on food packaging and former supervisory chemist at the U.S. Food and Drug Administration (FDA), offers these guidelines:

  • Cook or reheat foods in containers intended for microwave use. These containers are designed to withstand the high temperatures that are possible when the foods you’re heating contain fat or sugar.
  • Plastic Molding company can make plastic food package box and other type of plastic mold base on customer requirement
  • Remove food from store wrap before thawing or reheating in a microwave oven unless the manufacturer has indicated that it’s meant for microwave use. Some plastic trays, wraps or containers can melt or warp when the food gets hot, possibly causing spills and burns.
  • Most cold-food packages – such as margarine tubs, cottage cheese containers and foam meat trays – are not intended for microwave use.
  • Plastic wraps, placed loosely over bowls or dishes during rewarming, can help keep moisture in and provide even cooking. If the wrap touches the food, the wrap could get overly hot and possibly melt. Yet, as Dr. Breder notes, if you were to accidentally eat food containing melted plastic, you’ll likely have an unpleasant eating experience – but you won’t be harmed.

Plastic Mold Technology

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Plastic mold technology​

Plastic injection mold develops day after day. Each time, on exhibition, we can see that all manufacturers will exhibitor their newest and most advanced mould technology to attract customers. K fair in German is one of the most famous plastic industry exhibitions, there are many famous plastic injection moulds manufacturer will attend the fair and display their newest and most advanced plastic injection moulds. Besides K fair, NPE in America, Italy Milano PLAST, Plastic Magen in Mexico, Brazil last, Canton fair and Chinaplast, they are all world famous plastic injection moulds industry exhibition where can learn a lot of advanced plastic mold technology​.

In recent years, gas assistant molding system and RHCM (Rapid Heat Cycle Molding) are the top two advanced plastic injection moulds technology.

Plastic Mold

plastic mold

The gas assistant molding system

Gas assistant molding is a kind of new technology which brings the high-pressure air into plastic molding parts to let the plastic product with hollow section. Compare to traditional plastic molds​, it can reduce the weight of the product; realize thick wall and thin wall at the same time. The product surface will be more beautiful than traditional mould, without shrink mark, deformation and other molding defects. This kind of molding technology is more and more widely used in commodity products plastic injection moulds, household appliances product plastic injection moulds.

ST after some years’ research and development, it succeeds on gas assistance molding technology on various kinds product, such as for plastic chair, plastic handle and so on. Below is the picture of our design of a gas assistant chair for your reference.

Besides, injection machine and plastic injection mould, gas assistance equipment including Nitrogen Generator, pressure controller unit and air inlet parts.

RHCM (Rapid Heat Cycle Molding)

It is a kind of high speed and high-temperature molding technology. Put some Glass Fiber into plastic raw material to get the plastic product with high hardness and reflective surface. RHCM can remove the molding defects like melt line and flow mark which will appear in traditional plastic molding.

RHCM use high steam to make the mould cavity surface to reach the plastic raw material distortion temperature. Mould with high temperature ensures the good flow of plastic raw material; it makes the material fast flow and filled. It can avoid material to become more solid. This kind technology realizes no cooling molding and product with high glossy appearance without molding defects like deformation, melt line, flow mark, silver line. This kind of mould with short cycle time, reduce around 70% compared to traditional molding.

Plastic molds

plastic molds

RHCM mould have its advantage, it also have some disadvantages

  •  Mould steel will be easy crack
  •  Oil stain – As the mould temperature will be exceeding 130 ℃
  •  Gate area will appear white mark

Even though, RHCM technology is not widely used on market, but it will be a main technology in future as more and more customer require for high quality product, especially for outer parts. Nowadays, RHCM mould is mainly used in outer part product, like TV case and some automotive parts.​

If you want to know more information about plastic mold​​ and plastic mold technology, welcome to go to our mold blog http://mold.world.edu/, there are lots of plastic mold information to help you

China Injection Molding Company

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The molding industry is growing from strength to strength thanks to the high-tech modern machines. These days, machines of extremely superior quality are being made which can provide a comprehensive solution to all your plastic molds and plastic molding needs. There are a number of top-notch companies engaged in the manufacture and supply of molding machines. You are advised to make your purchase through the internet. Internet is not just the safest place for any kind of molding purchase but is also the best place to look up for machines and plastic molding products.

HYX is an Injection Molding China Company that has carved out a cult status when it comes to producing plastic mold and molding products. The organization enjoys a clear advantage in the manufacture of machines that are superior in quality and low on prices. These machines are perfect for Chinese injection molding and will easily fit into your budget. The vehicle industry to relies a lot on these machines for automotive parts molding.

Some of the noteworthy features of these machines and molding services are discussed below:Chinese injection molding

  1. Durable: These machines, being of superior quality, are durable and enjoy longevity. That is to say, they can easily run for a number of years and do not get depreciated easily. Also, they have a long life which makes them long-term assets. Investing in these machines will certainly reap large dividends.
  2. Performance: These machines also score a point when it comes to performance. They are perfect for China Plastic Injection Molding Company and have a reputation for producing a number of units in a very short span of time. You can trust these machines to deliver the products very quickly and in a cost-effective manner.
  3. Energy efficient: These machines are energy efficient i.e. they save a lot of energy. Their power consumption is lower than that of sub-standard machines and therefore will give you financial advantage both in the short run as well as in the long run.
  4. Automotive molding: These machines are also used for automotive parts molding. Furthermore, these machines find use in a number of other industries including medical and toy industry.
  5. Less noisy: Another noteworthy feature of these machines is that they are less noisy. Unlike most machines which produce a lot of noise while running, the machines manufactured by HYX tend to produce less noise thereby allowing you to work in peace. HYX being a top China injection molding Company takes painstaking efforts to ensure that the machines are made using the latest technology and are hence less noisy.
  6. Speed: These machines also enjoy great speed. Compared to sub-standard machines, the machines by HYX last long and run efficiently yielding high performance.

Thanks to these machines, the Chinese injection molding industry is booming. They are used for the manufacture of anything from game pieces to surgical equipment. They are also used for automotive parts molding. For any type of molding product or service, HYX, the number one plastic China injection molding Company, in making plastic mold and plastic molding parts, we will be your best bet.

Plastic Mold Making

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Plastic Mold Making

To achieve the desired mold productivity, many elements of plastic mold making and design must be intelligently incorporated. The basics of design for plastic mold making must be the starting point and then added to that, decisions made about a whole host of different design options must be made to work in concert with the basics to come up with an optimized mold design.Plastic Mold

Everyone is interested in having the lowest cost tool, but in plastic mold making, other considerations must also be included. Among these is the mould’s ability to be readily maintained, and kept in optimum condition throughout the mould’s useful life. A very low initial cost tool may prove to have a larger overall cost of operation; if for instance, lengthy maintenance procedures are required to keep the tool in operational condition throughout its life.

There are two general types of cavity and core inserts that should be considered when plastic mould making: Integrated and Nested or Split Structure. Each has its advantages and disadvantages, so the decision about which to choose when plastic mold making depends on the application and the required useful life of the mold.

Plastic Mold China is speeding to the world today, to make your business more successful, find a China mold company is more important.

Integrated Cavity

The integrated cavity is cut directly into the mold base plates. It requires the fewest number of parts and is the simplest to produce, so often (though not always) this is the least expensive to produce in terms of initial investment. However, as stated, this is not always the least expensive alternative when considering the cost of the tool over the life of the part.

Some of the Advantages of Integrated Cavity Mold Making include:

• More practical for large or odd-shaped parts, such as automotive body panels and similarly shaped parts.

• Least amount of machining – so lower initial cost.

• Least amount of mold materials used – so lower materials cost.

Conversely, some of the Disadvantages of Integrated Cavity Mold Making include:

• Requires larger, more expensive machines to make the molds, and no components may be made in parallel, so they often have a longer lead time to produce.

• Most costly, difficult and longer lead time to modify in the event revisions are required.

• Costly and difficult to repair with longer down times when the mold wears or is damaged during its useful life.

Nested Cavity

When making a nested cavity plastic mold, cutouts are made in the mold base to receive nested parts that form the mold cavities that produce the finished parts. While this has more components than the Integrated Cavity type, often the advantages of plastic mold making using this method far outweigh the disadvantages.Plastic molds

Advantages to using Nested Cavity plastic molds making:

Complex geometries may be more easily formed when using nested cavities, for example, multi-pin electrical connectors are nearly always made with nested cavity tools.

Improved materials may be more easily incorporated into nested cavity molds for reduced wear and improved mold temperature control ability.

Damaged or worn components can be quickly and inexpensively replaced to minimize downtime.

Some of the disadvantages of using Nested Cavity plastic mold making include:

• Higher initial material costs

• More machining required in some cases, as both the mold base and the cavities require precision manufacture. (However, most of the machining may be performed on smaller, faster and less expensive machines.)

Consult with your mold maker to decide which of these two different plastic mold making philosophies are most suitable for your specific application. if you want to know more about us please got to our home page to know more about us

Precision Injection Mold Making

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Precision Measurement And Injection Mold Making

It is remarkable that it is possible to open a package from Sweden, clean up EDM tool, and install it in an engine lathe spindle made in upstate New York, and indicate the run-out with a dial indicator made in Switzerland, held by a magnetic base made in Japan. This is amazing in itself, but the truly amazing thing is that it all works, quite well!

In this example, which actually happened to me, the run-out was less than .0001in/.0025 mm, right out of the box, first try. This is what precision tool measurement is all about.

The number of precision tools used by an injection mold maker are numerous. A partial list would include:

Precision measurement tools

  • Granite surface plate
  • Surface gage
  • Dial indicator
  • Height master/Cadillac gage
  • Gage blocks
  • Pin gages
  • Sine plate
  • Magnetic squaring block
  • Vee-block
  • Precision micrometers
  • Spin fixture

One of the more challenging aspects of building a mold is to have all of the various measuring tools calibrated to the same standard. This is why the EDM chuck from Sweden fit in the American lathe spindle: the accuracy was traceable to a common standard.

It doesn’t mean much if you are accurate within .0002 in., if your micrometer is off! It just won’t work. Shops need to have a master set of gage blocks that are traceable to the NIST, or National Institute of Standards and Technology. This is not as hard as it sounds, you just need to invest in a good set of gage blocks, not some made by child labor in a developing nation.

The proper care and use of these expensive tools is critical as well. They need to be treated with respect, handled carefully, kept free from rust and grinding grit. They need to have a clean storage place, with a grit-free surface on which to sit.

There are many places that you can cut costs in Plastic mold making, precision measurement tools is not one of them. It simply makes no sense to save money by buying a cheap dial indicator, for example. It is only going to haunt you in the long run. The same holds true for gage blocks, micrometers, squaring blocks, sine plates and so on.

With large items, such as the optical comparator or coordinate measuring machine, it is especially important to obtain a reliable tool. Valuable shop time can be quickly consumed with trouble-shooting a low quality machine. Not only that, but what if the measurements are unreliable? The mistakes can become extremely expensive and will quickly erase the initial savings.

Reliable precision measurement manufacturers

 Starrett Brown-and Sharpe Interapid Girod
 Etalon Mitutoyo Suburban Mahr
 Tesa Hermann Schmidt OGP Magnets
 Harig Micro-Vu Mitutoyo Zeiss

Insert Molding

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Insert Molding Advantages

Over the years, the technical advancements have taken place and instead of step-by-step manufacturing of products, there is manufacturing through one full-fledged process called insert molding . Certain industries still manufacture components through processes that include assembling discrete parts such as soldering, connectors, adhesives or fasteners. Molding through inserts is the perfect alternative to all such things and can benefit you in the following ways:

Decreased labour cost and assembly

Simply because various components are being joined or connected through thermoplastics, you can greatly bring down the assembly as well as labour cost with the help of this process.

Decreased weight and size

This process can yield smaller as well as lighter components by eliminating the need for connectors or fasteners. It merely blends the strength of metal inserts and resin.

Increased reliability

This process helps you in avoiding problems such as misalignment, part loosening, and improper termination as well as other problems. Every single part is secured tightly with the thermoplastic.

Design flexibility

Plastic Molding

Insert Plastic Molding

Another advantage of the insert molding process is that it gives you design flexibility. Designers love the unlimited configurations which can be used in insert plastic molding.

This process can literally allow you to reduce cost and experiment with the designs apart from getting other advantages as well. Most of all, it can allow you to save time and faults that might occur in manufacturing components otherwise. In a lot of ways, this process can be used by various industries to produce high quality and efficient components for all the purposes.

Plastic Molding Manufacturing

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Plastic  Molding Manufacturing

HYX Mold is a specialist in Plastic Molding Manufacturing since 1999. From China and sell plastic molds and plastic molding parts to the world, if there is a simple strategy that enables engineers to convert the plastics raw material into your idea product, the first thing we think will be Plastic Molding. In general, this operation is administered to the thermoplastic products, as they can certainly be melted, reconstructed or cast and then cooled down to provide a permanent and robust shape. Injection molding has become one of the most common processes of a majority of modern industries.

Cover anything from the food packaging market to as advanced as the automotive sector, Plastic Mold is becoming completely an integral part of almost all the businesses. This is a significantly useful and considerably less complicated method that can be accepted by all industries for producing items that they need. Injection molding is a process that is usually quite convenient in addition to one that can be highly complex too. It will be able to let you design and create almost all kinds of merchandise, whether they are simple or composite resin and this is achieved by using a fully intelligent procedure.

Thanks to the leading-edge technologies and devices, Plastic Injection Molding is becoming a lot easier and has simultaneously left no stone unturned to alter the knowledge of our modern day market sectors, above all manufacturing groups. You could certainly today see this process made use of in just about all the industrial sectors today and th

Plastic Molding Manufacturing

Plastic Molding Manufacturing

e broad practical application of plastic injection molding can substantiate this. The application of the plastic injection molding system is found in small tables, bottle caps, storage containers, musical instruments, wire spools, pocket combs, automotive dashboards and more plastic goods.

Even though deciding upon the process of Plastic injection molding, it is vital that the piece of equipment really should be selected wisely because unless and up to the point the piece of equipment works perfectly, you won’t have the capacity to achieve the accurate forms of the plastics. The evident move is that you can often talk to the supplier of the injection molding unit regarding it, nevertheless, there are particular rules that will assist you in understanding the decision criteria of the Plastic Injection Molding device. Specifically, there are three unique factors that should be structured upon and these would be:

· The mold

· The clamping unit

· The injection unit

plastic injection mould

plastic injection mould

The Plastic Injection Mold
It is necessary to make sure that the mold matches successfully and nicely on the clamping location. Height also with depth of this mold is required to be accommodated effectively with clamp stroke. There are actually specific other technical specifications that need to be kept in mind before you analyze the mold.

The Clamping Unit
Comprehensively understand that through the stage of plastic injection, the clamping unit should be secure enough to at all times keep the mold shut securely. It’s possible to see the particular sizing of the clamping unit from the vendor, which will also inform you of a variety of other items that ought to be identified when thinking about the clamping unit.

The Injection Unit
The responsibility of this specific component part is to deliver shot weight. The shot weight all in all really should never be in excess of 90% of the full injection capability of the device.

How To Make A Mold For Plastic Injection

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How To Make A Plastic Mold For Plastic Injection

If you want to learn how to make a plastic mold for plastic injection, be prepared for a concentrated effort! The skill required to build plastic injection molds is considerable and you must be prepared to diligently apply yourself, for quite a lengthy period of time.

However, if you are truly motivated and have basic machining skills, it is entirely possible to learn how to make a mold for plastic injection own.

You will, of course, need to learn about CNC milling, EDM machining, mold polishing, WEDM, CAD mold design and mold assembly. Many community colleges have evening programs where you can work, plus they have textbooks to teach you.

Learn how to make a mold for plastic injection

Generally, in the United States anyway, you must take classes, either at a technical college, or a night school. This is done in combination with working as an apprentice, usually for 4 additional years.

Personally, I completed a 2-year full-time course at a very good technical college in Minnesota. During this time I worked as a machinist in local shops. This is a great way to learn how to make a mold for plastic injection.

Upon graduation, I was hired as an apprentice Plastic mold maker. Because I had finished my classes, I was not required to take any evening courses. After registering with the state, we had periodic inspections of the type of apprentice work I was doing.

plastic mold | plastic injection mould

plastic mold | plastic injection mould

Probably this was to ensure that nobody was taking advantage of me and that I was receiving the agreed upon training. It also ensured that my pay was increasing over time, until I reached the “journeyman” level.

Skills needed to learn how to make a mold for plastic

 Listening

 Thinking

 Watching

 Imagining

 Milling

  Lathe work

  Grinding

 Drilling

 Geometry

 Trigonometry

 CAD

  Design

  Polishing

 Assembly

 Wiring

  Overtime

 EDM

WEDM

 CNC Milling

 Inspection

Time and space would not allow for anyone to attempt to explain how to make plastic molds for plastic injection on a website. It could be done as an ebook, though I have never seen one. There are several good books that explain the process in great detail, and, of course, there are textbooks available.

The best way to learn how to make a mold for plastic injection is to become an apprentice. If you already are an apprentice, you can learn a great deal from plastics journals, such as Mold making Technology and EDM Today.

Plastic Molding Company

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Plastic Molding Company

Custom injection molding has always been a fast-moving, chaotic, and challenging business. It also has a high potential for profit, even today, despite the international competition and tight margins. You want to succeed, you see the possibilities, but the global pricing and high expenses make it very difficult.

Plastic molding company is in the most ideal business to benefit from the lean moulding manufacturing process. If you embrace the entire concept and do not cherry pick the parts that are quick and easy, you will most certainly experience improvements in your operation.

The lean mold and molding manufacturing process is an integrated approach to reducing waste. It could be time or material or anything else; waste is waste and waste equals money in business. It requires a shift in thinking to approach efficiency from this vantage point, rather than always striving to do more, do it faster, do it better.

Overview of Six Sigma

Implementing six sigma requires that management is dedicated to making it work in the long run. Employees are often cynical toward new programs because, in the past, many programs amounted to little more than slogans and banners.

Using a six sigma consulting firm is a good idea, once you have educated yourself in the basic principles. The time and expense of hiring an outside consultant will pay off handsomely over time. If you have the personnel to mange your six sigma implementation in-house that is even better; though they will certainly need some additional training.

plastic molding company | plastic injection mold

plastic molding company | plastic injection mold

5S Implementation Methodology

5S training will give you a huge boost in your lean plastic mold & plastic mold making process. This is because the results are so immediate and visible. Everyone likes having the tools they need, the materials in the proper place with labels, and a general atmosphere of everything in its the place.

It is relatively easy to get your employees to go along with a 5S program. Within a week you will see changes in your production area and the attitude of everyone. Find the key people, train them, give them the authority and communicate with the entire workforce in order to avoid grumbling and confusion.

Kaizen Blitz

When you conduct a kaizen blitz or event, you pick an area or a process and focus exclusively on it. This is a great way to make progress and get people involved because it is by nature short and intense. It is a bit like cleaning up your kitchen before your mother-in-law comes for a visit! You hyper-focus on one area after another until the whole is done.

One drawback though with a kaizen blitz is that it can be mistakenly understood to be the entire process. It is just a component and it should be regarded as such. If it becomes the program, you will not really change the culture or become much more efficient in your operation.

How to start with the lean mold & molding manufacturing process

It is a good idea to talk to successful shop owners who have benefited from the lean plastic moulding and mold manufacturing process. You will find them enthusiastic and quite willing to open up, for the most part. You should also read and gather information so you can make wise decisions rather than totally rely on the opinion of a consultant. In the end, you will certainly need outside help, but you also need a thorough understanding of the process yourself.

Thermoset Injection Molding

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Thermoset Injection Molding

Thermoset injection molding is an automated process transforming granular material into molded shapes that Rebling Plastics has been performing since the company’s inception. It typically is the most economical way to mold thermoset materials.
Thermosets are materials that cure through a chemical reaction activated by heat and pressure, thus forming a strong molecular bond. This molecular bonding enables thermoset materials to maintain their physical properties at elevated temperatures which is why they are used in applications such as electrical connector housings, automotive ashtrays, and cookware appliance handles and knobs.

The thermoset injection molding process begins by adding granular or pelletized material to a hopper. The material is gravity fed into a barrel and screw, which heats and moves the material toward the mold. The material is injected into a hot mold which has been clamped shut under enough force to keep the mold together while the material is forced into the cavity under high pressure. The plastic flows through a runner system in the mold to reach all the cavities. When the mold cavities are filled, the parts cure to a solid form. The mold then opens for part removal, and some parts simply drop into a box, while others are removed by hand or automated equipment.

plastic molding | Plastic molds

plastic molding | Plastic molds

Thermoset vs. Thermoplastic Injection Molding

Unlike thermoplastic injection moulding, cured thermosets cannot be reground and mixed with virgin material for reprocessing. In general, thermoset materials have a low viscosity, so when the material fills the mold cavity under pressure, some of the material will leak between the two halves of the mold typically at an area of the cavity where vents have been added to allow for gas and air escapement. This is called flash. While this problem can normally be prevented in thermoplastic injection molding by proper mold construction and processing parameters, flashing cannot be avoided in thermoset injection molding. Therefore, flash must be removed as a secondary operation. When possible, the parts are de-flashed in an automatic tumbling operation rather than hand de-flashing to save costs.

Cycle times are longer for thermoset materials than thermoplastic materials due to the chemical reaction and cure that takes place in the mold. Since thermosets are more abrasive than thermoplastics, Rebling Plastics considerable expertise in mold design (including choice of tool steels, heat treating and plating requirements), as well as mold maintenance, will ensure a long lasting productive mold life.

Thermoset injection molding equipment

Thermoset injection molding presses ranging from 80 to 200-ton clamping pressure. Having these types of presses allows to make different sized parts with the option of making multi-cavity molds. In addition to the presses, we also use a variety of auxiliary equipment to keep molding costs down. Robots and sprue pickers are used to remove parts and runners from the plastic molds. Removing flash from the parts by sandblasting or automated feeding and tumbling is only an advantage.